How to make global food packaging manufacturers increase efficiency by 30% and reduce energy consumption by 20%

Overview

A globally renowned food packaging manufacturer (requested anonymity) faced challenges with low production efficiency and high energy consumption. Their existing blown film production line could only produce 120kg of film per hour with energy consumption as high as 0.35kWh/kg.

Results

Xinye Machinery provided the F3B-TR-1300 series fully automatic high-speed blown film machine solution, featuring:
- Three-layer co-extrusion design
- IBC internal cooling system
- Intelligent temperature control module
- Automatic winding system

Context

The client, a food packaging manufacturers, sought to optimize film stability and containment force while reducing material usage.Preliminary manual testing indicates that switching to a thinner film can save materials, but the client requires verification before full implementation.
Xinye’s 3-7 Layer Co-extruding Traction Rotating Film Blowing Machine Set was deployed to test the feasibility. The advanced system enabled precise control over film thickness, layer distribution, and mechanical properties.Through rigorous production tests, the machine has confirmed that the modified film maintains comparable strength and barrier properties to the original thicker film, verifying the reduction in material.

The results allowed the client to standardize the thinner film，achieving significant cost savings without compromising packaging integrity—critical for their hazardous material transportation requirements. Xinye’s technology provided the data-driven confidence needed for this high-stakes transition.

Results

After 6 months of implementation, the client achieved:
- Annual production increase of 2,500 tons
- Annual electricity cost savings of approximately ¥480,000
- Product qualification rate improved from 92% to 98%
- ROI period of just 11 months

"Xinye's blown film machine not only solved our production bottleneck but its energy-saving features also helped us achieve sustainability goals." — Client Production Director commented.