GlobalFlex Packaging Boosts Shopping Bag Production by 322% with Our Fully Automatic Vest Bag Making Machine

Client Background

GlobalFlex Packaging is a leading manufacturer specializing in plastic vest-style shopping bags for retail chains across Southeast Asia. With increasing demand from supermarket clients, their outdated semi-automatic equipment was causing bottlenecks: slow production (max 80 bags/minute), inconsistent sealing quality, and 8-10% material waste. After evaluating multiple suppliers, they chose our fully automatic vest bag making machine to modernize their production line.

Challenges & Previous Performance

Our Solution: High-Speed Vest Bag Making Machine

Key Specifications:

- Model: XY-400*2C

- Max Speed: 380 bags*2circle/min

- Auto Features: Film feeding, handle welding, side sealing, cutting & counting

- Material Compatibility: HDPE/LDPE (30-100μm)

- Optional: CMYK printing unit

Performance Comparison After Installation

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Implementation Results

1. Capacity Expansion

Achieved 182400bags/day (from43200 ), enabling the client to secure contracts with two major supermarket chains.

2. Quality Consistency

Implemented our patented temperature control system, reducing handle welding defects from 4.5% to 0.3%.

3. Cost Savings

- Material savings: $58,200/year (from 8% to 1.5% waste)

- Labor reduction: $21,600/year per machine

- Energy efficiency: Saves $3.8k annually

4. ROI

Full payback within 14 months through combined savings and increased orders.

Client Testimonial

"The VB-2800X transformed our business. We've not only doubled productivity but significantly improved bag strength – our clients specifically compliment the reinforced handles. The auto-counting system also reduced shipping errors by 100%. We're now negotiating for a second unit."

— Mr. Tan, Operations Director, GlobalFlex Packaging

Why They Chose Us

✔ Localized Support: On-site technicians in Malaysia/Thailand

✔ Customization: Adjusted handle length for ASEAN market preferences

✔ Future-Proof: IoT-ready for production monitoring

Next Steps

The client plans to integrate our recycling system to reprocess trim waste into pelletized material, targeting zero-waste production by 2025.